In-house tooling manufacturing
Extrusion dies made to customer drawings
We manufacture extrusion dies, extrusion head components and replacement working elements to the customer’s completed design documentation. We assess manufacturing feasibility and agree on technical requirements before production.
To your drawings
Completed design documentation and technical requirements
In-house production
CNC machining, EDM and finishing
Quality control
Inspection of agreed dimensions and tolerances
Extrusion tooling we manufacture
We review orders for tooling and individual components. The customer’s documentation defines the geometry, material and requirements for working surfaces.
Extrusion dies
Forming openings, channels and profiled surfaces to the drawing. Particular attention to geometry and the relative positions of working elements.
Extrusion head components
Individual body components, bushings and other parts. We combine machining methods according to the design and technical requirements.
Replacement working elements
Parts to replace worn or damaged tooling elements. We assess manufacturing feasibility using the documentation provided.
Extrusion tooling from our production
Photographs of extrusion dies and tooling elements manufactured at our facility. Open an image to examine the details.
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Processes and materials
We define the sequence of operations according to the part geometry, material, accuracy requirements and surface specifications.
From blank to finished component
Our tooling facility combines mechanical machining, EDM and finishing. We agree on manufacturing questions with the customer.
- CNC milling
- Turning
- Electrical discharge machining (EDM)
- Grinding and polishing
Material specified in the drawing
We machine tool steels, alloy steels and other steels specified in the design documentation. Before accepting an order, we assess whether the specified grade can be machined and the required characteristics achieved.
Heat treatment and finishing
Where required, the manufacturing process includes heat treatment suited to the steel grade and technical requirements. We agree on hardness, surface roughness and finishing requirements when reviewing the documentation.
How we handle your order
From documentation review to delivery, with technical requirements, price and lead time agreed in advance.
Design documentation
Send drawings, a 3D model if available, the material, quantity and technical requirements.
Manufacturing review
We assess feasibility, define the operations and clarify the required parameters.
Quotation
We calculate price and lead time based on the material, machining complexity and number of parts.
Manufacturing
After order approval, we prepare production and carry out the specified operations.
Quality inspection
We check dimensions, geometry and other parameters against the documentation and agreed inspection plan.
Delivery
We deliver the finished components or tooling under the agreed order terms.
Quality control and restoration
We inspect the agreed characteristics of manufactured components. Repair enquiries are reviewed according to the tooling’s condition.
Meeting technical requirements
Dimensions and geometry
Our quality control department checks dimensions, tolerances and the relative positions of elements against the documentation.
Working surfaces
Requirements for forming channels, profiles and surface condition are included in process planning and the inspection plan.
Quality management system
Our company operates an ISO 9001:2015 certified quality management system. Certification was carried out by TÜV Thüringen.
Extrusion die repair and restoration
We review extrusion tooling repair enquiries. Depending on the design, material and damage, work may include:
- Machining and finishing working surfaces
- Manufacturing components to replace worn elements
- Modifying individual elements to agreed documentation
For an initial review, send a description of the issue, photographs and available drawings. We determine repair feasibility and scope after technical review; a physical inspection may be required.
Send a repair enquiryFrequently asked questions
Do you manufacture extrusion dies to customer drawings?
Yes. We manufacture extrusion dies and tooling components to the customer’s completed design documentation. Before accepting an order, we assess manufacturing feasibility and agree on technical requirements.
Do you design extrusion heads?
This service covers manufacturing to the customer’s completed documentation. Designing extrusion heads from scratch is outside its scope. Manufacturing preparation questions are agreed with the customer.
Can I order an individual extrusion die component?
Yes. We review orders for individual components and replacement working elements to drawings, taking account of the material, geometry and technical requirements.
Can you manufacture a die from a sample without a drawing?
Manufacturing requires documentation with sufficient information about geometry, material and technical requirements. If only a sample is available, the feasibility of the order needs a separate preliminary review.
Do you repair extrusion dies?
We review enquiries for repairs, surface restoration and replacement of individual components. Feasibility and scope depend on the tooling’s condition, material and documentation; a physical inspection may be required.
What determines the manufacturing price?
The price depends on the material, geometry complexity, tolerances, surface requirements, operations and quantity. We calculate each quotation individually after reviewing the documentation.
What is the manufacturing lead time?
Lead time depends on part complexity, material availability, the required operations and production capacity. We determine the schedule after technical review and agree on it in the quotation.
Send drawings for a quotation
Need an extrusion die, an extrusion head component or a replacement element? Send your documentation so we can assess manufacturing feasibility and calculate the price.
What to include in your enquiry
- Part or assembly drawing
- 3D model, if available
- Material grade
- Required quantity
- Dimensions, tolerances and working surface requirements
- Other technical requirements; for repairs, a description and photos of the damage
Manufacturing or repair enquiry
Sales department
